Alternate realities

In the production industry, the edge prep service presents many benefits, starting with the lengthening of the tools lifespan and ending with the reduced maintenance or tool replacement costs. MET-1 Universal Edge Prep is among the most reputable service providers in the business, thanks to their superior cutting tool edge preparation methods and technologies. In essence, MET-1 Universal Edge Prep has introduced several blade coating and blade honing processes based on nylon abrasive filaments or grains which can be applied to production tools such as reamers, taps, end mills, drills, saw blades and so on. The cutting tool edge preparation is also a valuable ally at improving the surface finish as well as in reducing the spindle load of the blades.

In order to guarantee excellent results, MET-1 Universal Edge Prep has optimized the cutting tool edge preparation to the point where it can provide advantages even when the coating has not been applied to the blade afterwards. To put it simply, the controlled radius on the edges of the blades lower the friction levels and maximize the contact surface, therefore fortifying the utensil. Moreover, MET-1 Universal Prep recommends honing the blades before the application of the coating in order to enhance the adherence and avoid potential blade fracturing caused by the exposal of the substrate fabric.

Regarding the two methods of cutting tool edge preparation, they both imply the application of abrasive brushes typically constructed from nylon. To elaborate, the individual brushes assume the roles of elastic files which constantly sweep the edges of the blade exposing new grains in the process. Wiping away the blade’s edge uniformly via the two movements of the nylon filaments will generate an excellently sharpened blade, courtesy of MET-1 Universal Edge Prep. Determining the level of sharpening required preset for individual blades can be achieved by modifying the configuration of the filaments, the direction, the speed at which the filaments brush on edges as well as the deepness of engagement.

As you can see, the cutting tool edge preparation is performed by MET-1 Universal Edge Prep in perfectly safe conditions, yields excellent results in terms of effectiveness and tool lifespan and is completely adjustable. It is necessary to point out that not all edge prep service providers have the expertise, methodology or equipment required by a professional job. Therefore, they are not all equally qualified, so before you decide on the company you hire to sharpen the edge of your cutting tools, it is advisable to inquire a bit about the process.

In case you are not completely convinced that working with an edge prep service is mandatory, then a short glance over the last years blade replacement and maintenance costs should be sufficient. With a cutting tool edge preparation performed by a professional company such as MET, the blades will work over three times longer without requiring refurbishment, will break three times less often and the cutting results will be substantially improved. On the other hand, an improper blade coating or honing will actually reduce the lifespan of the blades by exposing the less resilient substrate materials of the alloy.